The case

Terpel: [[Mining Industry Innovation]]

Terpel Comercial del Perú transformed grease supply systems for demanding mining operations by replacing traditional grease drums with Squeeze Solution. The solution eliminates 696 grease drums annually.

The why

Their needs

Drum-based grease supply at a major mining company in northern Peru led to contamination from water and environmental exposure, compromising product integrity. The issue affected the reliability of automatic lubrication systems, and handling the drums posed safety risks for operators.

Located in the Andes Mountain Range, the operation is one of Peru’s most significant copper and zinc producers.

The how

Their
[[Solution.]]

Fluid-Bags replaced drums for grease delivery. A stationary Tau Xtractor handles 2,000 lb (907 kg) grease bags and refills lubrication trucks. The solution is engineered to withstand the demanding environmental conditions of mining operations in Peru.

Preventing contamination

The closed system prevents exposure to water and environmental elements, ensuring product integrity from delivery through final application on mining equipment.

Integrated logistics

1000-liter (264 US gal) Fluid-Bags transfer grease directly to lubrication trucks, eliminating multiple handling points and reducing contamination and personal safety risks.

Enhanced safety

The use of six systems reduces personnel exposure time by 420 hours per year, eliminating risks for operators in demanding mining environments.

The output

Terpel achieves measurable improvements across multiple open-pit mining operations in Peru. The solution eliminates 696 grease drums annually, reduces CO₂ emissions by 76 metric tons, and significantly lowers operational risk for operators. Storage space required for empty containers decreased considerably, while filling processes became faster and safer.

 

“These new sustainable packaging solutions allow us to collaborate with our customers in reducing gas emissions, contributing to their sustainability objectives.”

“We have successfully implemented Fluid-Bags solutions in several open-pit mines in Peru. These new sustainable packages have also generated direct benefits at our plant, enabling us to reduce empty container storage space. The product filling process is safer and completed in less time. In addition, the risk of spills during the production process has been reduced.”

 

Perks of using
our solution

0

The solution eliminates 696 grease drums annually

Terpel achieves measurable improvements across multiple open-pit mining operations in Peru. The solution eliminates 696 grease drums annually.
0 L

Up to 1000 liters of possibilities

The Fluid-Bags are big enough to make a difference (1000L or 264 US gal). Transforming liquid logistics.

Related cases

Toyota Manufacturing UK: [[Automotive Efficiency]]

Toyota Manufacturing UK’s Burnaston Plant in Derbyshire transformed their sound dampening material delivery process, aligning with Toyota Production System (TPS) principles of waste elimination and continuous improvement.

HUSKEY Specialty Lubricants: [[Process Optimization]]

The closed, single-use system keeps HUSKEY’s high-performance greases clean and protected from filling to final use, replacing more than 80 drums with just 18 Fluid-Bags in a single truckload.

Friedr. Lohmann GmbH: [[Reliable Lubrication]]

Friedr. Lohmann GmbH, a global manufacturer of high-performance steels and castings, reduces manual workload and operating costs through fewer changeovers and minimal residual waste.

Moove:
[[Industrial Grease Efficiency]]

Moove, one of the largest lubricant distributors in the United States, transformed their high-volume grease handling operations through precise mechanical extraction.